Analisis Penerapan Lean Production Process untuk Mengurangi Lead Time Process Perawatan Engine (Studi Kasus PT.GMF AEROASIA)

Main Article Content

Wahyu Adrianto
Muhammad Kholil

Keywords

lean, waste, nilai tambah, proses

Abstract

Engine maintenance strives to always improve its service excellence with tools such as gate system where the system is expected to realize the lead time for 60days. In the implementation of the gate system is still not able to meet the expected target. During maintenance or overhaul the engine is still encountered waste or waste that causes the target cannot be met. Lean Manufacturing is an approach that aims to minimize waste that occurs in the process flow.Understanding the conditions of the process described in Value Stream Mapping for further elaborate activities that have the value-added and non-value added.Through seven waste concept, then be weighted to determine the most dominant type of waste.From the data processing is obtained that through the Value Stream Mapping is known gate 1 and gate 3 is the point that there are many wastes. Weighting and ranking of seven existing waste in the process of the activity obtained results in the form of a waste critical sequence of seven existing waste. Highest weights on the type of waste waiting with a weight of 0.38. Results of Root Cause Analysis in mind that the root cause of waste waiting for that data is maintained, the lack of attention to people development, There are still bugs in the system and miscommunication.

Downloads

Download data is not yet available.

References

[1] V. Gaspersz Lean Six Sigma for Manufacturing and Service Industries. Jakarta: PT .Gramedia Pustaka Utama. 2007

[2] V. Gaspersz , All In One Management Tool Book. Bogor: Tri-Al_Bros Publishing.2012

[3] S. Batubara dan F. Kudsiah Penerapan Konsep Lean Manufacturing untuk Meningkatkan Kapasitas Produksi (Studi Kasus : Lantai Produksi PT.Tata Bros Sejahtera), Jurnal Teknik Industri, ISSN:1411-6340. 2011

[4] M.L. George  Lean Six Sigma: Combining Six Sigma Quality with Lean Production Speed, McGraw-Hill Companies Inc. US. 2002

[5] M. Imai , Genba Kaizen : Pendekatan Akal Sehat, Berbiaya Rendah Pada Manajemen. Jakarta, Pustaka Brinaman Pressindo.1998

[6] T. Ohno Toyota Production System. Productivity Press. hlm. 8. ISBN 0-915299-14-3.1988

[7] M. Imai dan B. Heymans, Collaborating for Change: Gemba Kaizen. San Francisco, Berrett-Koehler Publishers. 2000

[8] R.J. Latino dan C.L. Kenneth, Root Cause Analysis: Improving Performance for Bottom – Line Results. Florida: CRC Press. 2006

[9] G.G. Jing , Digging for the Root Cause. ASQ Six Sigma Forum Magazine 7 (3)19 – 24.2008

[10] L.J. Susilo dan V.R. Kaho, Manajemen Risiko berbasis ISO 31000 untuk industri non-perbankan, Penerbit PPM, Jakarta. 2010

[11] I.Y. Anvari, S.M.H. Hojjati . A Study On Total Quality Management And Lean Manufacturing: Through Lean Thinking Approach. World Applied Sciences Journal, 12 (9), 11.2011

[12] V. Gasperz dan A. Fontana  Lean Six Sigma for Manufacturing and Service Industries. Bogor: Vinchristo Publication.2011

[13] M. Ramadhani, A. Fariza, dan D.K. Basuki , Sistem Pendukung Keputusan Identifikasi Penyebab Susut Distribusi Energi Listrik Menggunakan Metode FMEA. Jurnal Vol.4, No.2 Tahun 2013. 2007

[14] F.W. Hazmi, P.D. Karningsih dan H. Supriyanto . Penerapan Lean Manufacturing untuk Mereduksi waste di PT ARISU, Jurnal Teknik ITS Vol. 1, No. 1.2012

[15] P. Hines dan D. Taylor. Going Lean. Lean Entreprise Research Centre. Cardiff Business School. UK. 2000