How Organizational Culture Moderate the Effect of Total Productive Maintenance Practice on Organization’s Operational Performance? Evidences from Indonesian Mining Industry

Main Article Content

Nasar Buntu Laulita
Agustinus Setyawan

Keywords

Mining, Organizational Culture, Performance, Structural Equation Model, Total Productive Maintenance

Abstract

The industry needed a system to support its operation when most of the processes were done by equipment or machines. Total Productive Maintenance (TPM) was a system to ensure all equipment or machines run in optimal performance for long period by fully supported by top management until the bottom level. Implementation of this system in the mining industry was still seldom due to some factors and organizational culture was one of the reasons. The purpose of this research was to analyze the influence of TPM implementation on operational performance by moderating the effect of organizational culture in the mining industry by using a two-step approach of structural equation model (SEM). The research type was under explanative research with hypothesis testing from primary data that was obtained from distributing questionnaires and direct interviews in the field which was analyzed by using Lisrel 8.7. This research showed that the construct of TPM has a significant impact to influence operation performance directly in the mining industry with a t-value of 3.54 and organization culture also increases the significance by moderating effect with t-value of interaction 5.28 was higher than 1.96 while organizational culture was not significant to influence operational performance directly that was showed by t-value 1.22. This research had a novelty for studying TPM practice in Indonesian mining by using SEM to analyze the moderating effect of organizational culture. The managerial implication of this research was a guideline for decision-makers to implement TPM by considering developing, group, hierarchical, and rationale culture to improve operational performance in the Indonesian mining industry.

Downloads

Download data is not yet available.

References

[1]       F. Saleem, S. Nisar, M. A. Khan, S. Z. Khan, and M. A. Sheikh, "Overall equipment effectiveness of tyre curing press: a case study," J. Qual. Maint. Eng., vol. 23, no. 1, pp. 39-56, 2017. https://doi.org/10.1108/JQME-06-2015-0021.

[2]       S. Modgil and S. Sharma, "Total productive maintenance, total quality management and operational performance: An empirical study of Indian pharmaceutical industry," J. Qual. Maint. Eng., vol. 22, no. 4, pp. 353-377, 2016.
https://doi.org/10.1108/JQME-10-2015-0048.

[3]       A. Rastegari and A. Salonen, "Strategic maintenance management: Formulating maintenance strategy," Int. J. Cond. Monit. Diagn. Eng. Manag., pp. 1-9, 2015.

[4]       L. W. Hooi and T. Y. Leong, "Total Productive Maintenance and manufacturing performance improvement," J. Qual. Maint. Eng., vol. 23, no. 1, pp. 2-21, 2017.
https://doi.org/10.1108/JQME-07-2015-0033.

[5]       S. Nakajima, Introduction to TPM: total productive maintenance.(Translation). Portland, OR: Productivity Press, 1988.

[6]       H. Pačaiová and G. Ižaríková, "Base Principles and Practices for Implementation of Total Productive Maintenance in Automotive Industry," Qual. Innov. Prosper., vol. 23, no. 1, pp. 45-59, 2019. https://doi.org/10.12776/qip.v23i1.1203.

[7]       M. F. Harun, N. F. Habidin, and N. A. M. Latip, "5S Lean Tool, Value Stream Mapping and Warehouse Performance: Conceptual Framework," Int. J. Supply Chain Manag., vol. 8, no. 3, pp. 605-608, Jube 2019.

[8]       S. Nuprihatin, M. Angely, and H. Tannady, "Total Productive Maintenance Policy to Increase Effectiveness and Maintenance Performance Using Overall Equipment Effectiveness," J. Appl. Res. Ind. Eng., vol. 6, no. 3, pp. 184-199, 2019.

[9]       M. Darade, P. Khare, and P. Desai, "Overall Equipment Effectiveness in Construction Equipment's (Implementation of OEE for Improving Performance and Quality Output of the Equipment)," Int. J. Res. Appl. Sci. Eng. Technol. IJRASET, vol. 5, no. 7, pp. 1808-1811, 2017.

[10]    J. Brodny and M. Tutak, "Application of Elements of TPM Strategy for Operation Analysis of Mining Machine," IOP Conf. Ser. Earth Environ. Sci., vol. 95, pp. 1-7, 2017.
https://doi.org/10.1088/1755-1315/95/4/042019.

[11]    E. Pourjavad and H. Shirouyehzad, "Selecting maintenance strategy in mining industry by analytic network process and TOPSIS," Int. J. Ind. Syst. Eng., vol. 15, no. 2, pp. 171-192, 2013. https://doi.org/10.1504/IJISE.2013.056095.

[12]    E. Nnabuife, O. P. Itua, and E. I. Chimezie, "Total Productive Maintenance and Performance of Bottling Company Plants in Edo State.," Int. J. Sci. Res. Manag., vol. 7, no. 12, pp. 1449-1458, 2019. https://doi.org/10.18535/ijsrm/v7i12.em03.

[13]    Z. T. Xiang and C. J. Feng, "Implementing Total Productive Maintenance in a Manufacturing Small or Medium-Sized Enterprise," J. Ind. Eng. Manag., vol. 14, no. 2, pp. 152-175, 2021.
https://doi.org/10.3926/jiem.3286.

[14]    A. Jain, R. Bhatti, and H. Singh, "Total productive maintenance (TPM) implementation practice: A literature review and directions," Int. J. Lean Six Sigma, vol. 5, no. 3, pp. 293-323, 2014. https://doi.org/10.1108/IJLSS-06-2013-0032.

[15]    E. O. Wilson, D. K. Uko, S. A. Etok, and E. J. Awaka- Ama, "Implementation of Total Productive Maintenance (TPM) In Nigerian Manufacturing Industries (Brewery)," Int. J. Eng. Sci. Invent. IJESI, vol. 9, no. 6, pp. 29-41, 2020.

[16]    S. Sharma and S. Modgil, "TQM, SCM and operational performance: an empirical study of Indian pharmaceutical industry," Bus. Process Manag. J., vol. 26, no. 1, pp. 331-370, 2020.
https://doi.org/10.1108/BPMJ-01-2018-0005.

[17]    M. Ismail, N. A. Sari, D. P. M. Putra, and E. Rimawan, "The Influence of Organizational Culture on Total Productive Maintenance (TPM) Practices in Manufacturing Companies," Int. J. Innov. Sci. Res. Technol., vol. 3, no. 6, pp. 549-553, 2018.

[18]    M. N. M. Asaad and R. Z. Yusoff, "Organizational Culture Influence On Total Productive Maintenance (TPM) and Operational Performance Using RASCH Model Analysis," Asian J. Technol. Manag. AJTM, vol. 6, no. 2, pp. 72-81, 2013.

[19]    R. Attri, S. Grover, N. Dev, and D. Kumar, "Analysis of barriers of total productive maintenance (TPM)," Int. J. Syst. Assur. Eng. Manag., vol. 4, no. 4, pp. 365-377, 2012,
https://doi.org/10.1007/s13198-012-0122-9.

[20]    A. Winarno and D. Hermana, "How to encourage lecturer performance in research through servant leadership, organizational commitment, and tacit knowledge sharing," J. Manaj. Dan Pemasar. Jasa, vol. 14, no. 1, pp. 35-48, 2021. https://doi.org/10.25105/jmpj.v14i1.8541.

[21]    A. Adhiutama, R. Darmawan, and A. Fadhila, "Total Productive Maintenance on the Airbus Part Manufacturing," J. Bisnis Dan Manaj., vol. 21, no. 1, pp. 3-15, Mar. 2021.
https://doi.org/10.24198/jbm.v21i1.280.

[22]    S. Priyono, Machfud, and A. Maulana, "The Application of Total Productive Maintenance (TPM) in Sugar Refinery in Indonesia (A Case Study of PT. XYZ)," J. Apl. Manaj. Dan Bisnis, vol. 5, no. 2, pp. 265-277, Mei 2019. https://doi.org/10.17358/jabm.5.2.265.

[23]    H. N. Nzewi, O. M. Chiekezie, and A. E. Arachie, "Total productivity maintenance and performance of selected aluminium manufacturing companies in Anambra State," J. Bus. Manag., vol. 18, no. 1, pp. 67-73, 2016.

[24]    M. S. Shaaban and A. H. Awni, "Critical success factors for total productive manufacturing (TPM) deployment at Egyptian FMCG companies," J. Manuf. Technol. Manag., vol. 25, no. 3, pp. 393-414, 2014. https://doi.org/10.1108/JMTM-09-2012-0088.

[25]    S. Sahoo, "An empirical exploration of TQM, TPM and their integration from Indian manufacturing industry," J. Manuf. Technol. Manag., vol. 29, no. 7, pp. 1188-1210, 2018.
https://doi.org/10.1108/JMTM-03-2018-0075.

[26]    K. Singh and I. S. Ahuja, "Effectiveness of TPM implementation with and without integration with TQM in Indian manufacturing industries," J. Qual. Maint. Eng., vol. 20, no. 4, pp. 415-435, 2014. https://doi.org/10.1108/JQME-01-2013-0003.

[27]    U. Sekaran and R. Bougie, Research methods for business: a skill-building approach, 7th ed. Chichester, West Sussex, United Kingdom: John Wiley & Sons, 2016.

[28]    L. Guiso, P. Sapienza, and L. Singales, "The value of corporate culture," J. Finance Econ., vol. 117, no. 1, pp. 60-76, 2015. https://doi.org/10.1016/j.jfineco.2014.05.010.

[29]    H. Zhao, H. Teng, and Q. Wu, "The effect of corporate culture on firm performance: Evidence from China," China J. Account. Res., vol. 11, pp. 1-19, 2018. https://doi.org/10.1016/j.cjar.2018.01.003.

[30]    Z. Cao, B. Huo, Y. Li, and X. Zhao, "The impact of organizational culture on supply chain integration: a contingency and configuration approach," Supply Chain Manag. Int. J., vol. 20, no. 1, pp. 24-41, 2015. https://doi.org/10.1108/SCM-11-2013-0426.

[31]    J. Gochhayat, V. N. Giri, and D. Suar, "Influence of Organizational Culture on Organizational Effectiveness: The Mediating Role of Organizational Communication," Glob. Bus. Rev., vol. 18, no. 3, pp. 1-12, 2017. https://doi.org/10.1177/0972150917692185.

[32]    S. Ghosh and B. K. Srivastava, "Construction of a reliable and valid scale for measuring organizational culture," Glob. Bus. Rev., vol. 15, no. 3, pp. 583-596, 2014.
https://doi.org/10.1177/0972150914535145.

[33]    N . T. D. Nguyen and A. Aoyama, "Impact of corporate culture on he relationship between efficient technology transfer and business performance," Glob. Bus. Rev., vol. 15, no. 4, pp. 637-661, 2014. https://doi.org/10.1177/0972150914543420.

[34]    A. A. Al-Tit, "Factors affecting the organizational performance of manufacturing firms," Int. J. Eng. Bus. Manag., vol. 9, pp. 1-9, 2017. https://doi.org/10.1177/1847979017712628.

[35]    S. Bag, "Supplier Management and Sustainable Innovation in Supply Networks: An Empirical Study," Glob. Bus. Rev., vol. 19, no. 3, pp. 176-195, 2018.
https://doi.org/10.1177/0972150918760051.

[36]    D. Prajogo and C. McDermott, "The relationship between multidimensional organizational culture and performance," Int. J. Oper. Prod. Manag., vol. 31, no. 7, pp. 712-735, 2011, https://doi.org/10.1108/01443571111144823.

[37]    S. Yesil and A. Kaya, "The effect of organizational culture on firm financial performance: evidence from a developing country," Procedia - Soc. Behav. Sci., vol. 81, no. 1, pp. 428-437, 2013, https://doi.org/10.1016/j.sbspro.2013.06.455.

[38]    P. E. P. Paro and M. C. Gerolamo, "Organizational culture for lean programs," J. Organ. Change Manag., vol. 30, no. 4, 2017. https://doi.org/10.1108/JOCM-02-2016-0039.

[39]    R. E. Quinn and J. Rohrbaugh, "A competing values approach to organizational effectiveness," Public Product. Rep., vol. 5, no. 2, pp. 122-140, 1981.
https://doi.org/10.2307/3380029.

[40]    R. E. Quinn and J. Rohrbaugh, "A spatial model of effectiveness criteria: towards a competing values approach to organizational analysis," Manag. Sci., vol. 29, no. 3, pp. 363-377, 1983.
https://doi.org/10.1287/mnsc.29.3.363.

[41]    J. F. Hair, B. J. Babin, R. E. Anderson, and W. C. Black, Multivariate Data Analysis, 8th ed. Boston: Cengage, 2019.

[42]    D. A. Kenny and C. M. Judd, "Estimating the non-linear and interactive effects of latent variables," Psychol. Bull., vol. 96, pp. 201-210, 1994.
https://doi.org/10.1037/0033-2909.96.1.201.

[43]    K. Jöreskog and F. Yang, Advanced Structural Equation Modeling. Mahwah, NJ: Lawrence Erlbaum Associates, 1996.

[44]    R. A. Ping, "A parsimonious estimating technique for interaction and quadratic latent variables," J. Mark. Res., vol. 32, no. 3, pp. 336-347, 1995,
https://doi.org/10.1177/002224379503200308.

[45]    R. A. Ping, "Latent variable interaction and quadratic effect estimation: A two step technique using structural equation analysis," Psychol. Bull., vol. 119, pp. 166-175, 1996.
https://doi.org/10.1037/0033-2909.119.1.166.

[46]    K. A. Bollen and P. Paxton, "Interactions of latent variables in structural equation models," Struct. Equ. Model., vol. 5, pp. 267-293, 1998. https://doi.org/10.1080/10705519809540105.

[47]    J. W. Creswell, Research Design: Qualitative, Quantitative, and Mixed Method Approaches, 4th ed. California: Sage Publications, 2014.

[48]    K. G. Joreskog, D. Sorbom, S. Du Toit, and M. Du Toit, LISREL 8: New Statistical Features. Lincolnwood, IL: Scientific Software International, 1999.