Analisis Pemeliharaan Mesin Blowmould Dengan Metode RCM Di PT. CCAI

  Author(s)
Nur Yulianti Hidayah (Universitas Pancasila) Orcid ID
Noor Ahmadi (Universitas Pancasila)
  Abstract
PT. Coca-Cola Amatil Indonesia is a company that produces carbonated beverages. Most of the production activity uses automatic machines. The problem faced is the damage that often occurs suddenly on the blowmould machine so that corrective maintenance must be done. The purpose of this research is to know the cause of the damage and to propose the action plan to minimize downtime. The method used is Reliability Centered Maintenance to determine the selection of action and time interval of replacement for critical components on the blowmould machine. From the FMEA analysis, it is known that the critical components of each blowmould machine subsystem are bearing roller feed, mandrel, seal gasket, and fitting. The results of LTA analysis are the category of failure (outage problem and economic problem) and the selection of action for the critical component (time directed). From the calculation of Total Minimum Downtime, known that the replacement schedule for critical component are 23 days for bearing roller feed, 9 days for mandrel, 8 days for seal gasket, and 8 days for fitting, that is resulting in decreased downtime of 1.56% with a value of 99.63% availability
  Keywords
production plan, optimization, maintenance, cost analysis, feasibility study
  Click to Read the Full Text
PDF
  References

[1] V. Gasperz. Total Quality Management. Jakarta: PT. Gramedia Pustaka Utama, 2004.

[2] J. Heizer dan B. Render. Operation Management, 6th Edition. Prentice Hall, 2001.

[3] S. Assauri. Manajemen Produksi dan Operasi. Depok: FEUI, 2004.

[4] J. Moubray. Reliability Centered Maintenance II, Second Edition. New York: Industria Press Inc., 2000.

[5] A.M. Smith dan G.R. Hinchcliffe. RCM Gateway to World Class Maintenance. USA: Elsevier. Inc., 2004.

[6] V.S. Dephande dan J.P. Modak. Application of RCM to Medium Scale Industry. India: Department of Mechanical Engineering, P.C.E & A, Nagpur University, Maharashanta, 2001.

[7] M.T. Azis, M.S. Suprawhardana, dan T.P. Purwanto. “Penerapan Metode Reliability Centered Maintenance (RCM) Berbasis Web Pada Sistem Pendingin Primer Di Reaktor Serba Guna Ga. Siwabessy”. Jurnal Forum Nuklir, Vol. 4(1), pp. 81-98, Mei 2010.

[8] N.B. Puspitasari dan A. Murtanto. “Penggunaan FMEA Dalam Mengidentifikasi resiko Kegagalan Proses Produksi Sarung ATM (Alat tenun Mesin) Studi Kasus PT. Asaputex jaya Tegal”. Jurnal J@TI Undip, Vol. 9(2), pp. 93-98, Mei 2014, https://doi.org/10.12777/jati.9.2.93-98.

[9] D.H. Stamatis. Failure Mode and Effect Analysis: FMEA from Theory to Execution. Milwaukee: ASQC Quality Press, 1995.

[10] Taufik dan S. Septyani. “Penentuan Interval Waktu Perawatan Komponen Kritis Pada Mesin Turbin Di PT. PLN (Persero) Sektor Pembangkit Ombilin”. Jurnal Optimasi Sistem Industri, Vol. 14(2), pp. 238-258, Oktober 2015, https://doi.org/10.25077/josi.v14.n2.p238-258.2015.

[11] N. Ansori dan I. Mustajib. Sistem Perawatan Terpadu. Yogyakarta: Graha ilmu, 2013.

StatisticsArticle Metrics

This article has been read : 20 times
PDF file viewed/downloaded : 8 times